Division BAT 19 In order to use energy efficiently, BAT is to use techniques (a) and (b) and an appropriate combination of the techniques (c) to (h) given below.
United Kingdom
| Technique | Description | Applicability | |
|---|---|---|---|
| Management techniques | |||
| (a) | Energy efficiency plan | An energy efficiency plan is part of the EMS (see BAT 1) and entails defining and calculating the specific energy consumption of the activity, setting key performance indicators on an annual basis (e.g. MWh/tonne of product) and planning the periodic improvement targets and related actions. The plan is adapted to the specificities of the plant in terms of process(es) carried out, materials, products, etc. | The level of detail and nature of the energy efficiency plan and of the energy balance record will generally be related to the nature, scale and complexity of the installation and the types of energy sources used. It may not be applicable if the STS activity is carried out within a larger installation, provided that the energy efficiency plan and the energy balance record of the larger installation sufficiently cover the STS activity. |
| (b) | Energy balance record | The drawing up once every year of an energy balance record which provides a breakdown of the energy consumption and generation (including energy export) by the type of source (e.g. electricity, fossil fuels, renewable energy, imported heat and/or cooling). This includes:
The energy balance record is adapted to the specificities of the plant in terms of process(es) carried out, materials, etc. | |
| Process-related techniques | |||
| (c) | Thermal insulation of tanks and vats containing cooled or heated liquids, and of combustion and steam systems | This may be achieved for example by:
| Generally applicable. |
| (d) | Heat recovery by cogeneration – CHP (combined heat and power) or CCHP (combined cooling, heat and power) | Recovery of heat (mainly from the steam system) for producing hot water/steam to be used in industrial processes/activities. CCHP (also called tri-generation) is a cogeneration system with an absorption chiller that uses low-grade heat to produce chilled water. | Applicability may be restricted by the plant layout, the characteristics of the hot gas streams (e.g. flow rate, temperature) or the lack of a suitable heat demand. |
| (e) | Heat recovery from hot gas streams | Energy recovery from hot gas streams (e.g. from dryers or cooling zones), e.g. by their recirculation as process air, through the use of heat exchangers, in processes, or externally. | |
| (f) | Flow adjustment of process air and off-gases | Adjustment of the flow of process air and off-gases according to the need. This includes reduction of air ventilation during idle operation or maintenance. | Generally applicable. |
| (g) | Spray booth off-gas recirculation | Capture and recirculation of the off-gas from the spray booth in combination with efficient paint overspray separation. Energy consumption is less than in the case of fresh air use. | Applicability may be restricted by health and safety considerations. |
| (h) | Optimised circulation of warm air in a large-volume curing booth using an air turbulator | Air is blown into a single part of the curing booth and distributed using an air turbulator which turns the laminar airflow into the desired turbulent flow. | Only applicable to spray coating sectors. |
Table 3
BAT-associated environmental performance levels (BAT-AEPLs) for specific energy consumption
| The BAT-AEPL may not apply where the coil coating line is part of a larger manufacturing installation (e.g. steelworks) or for combilines. | |||
| Sector | Product type | Unit | BAT-AEPL(Yearly average) |
|---|---|---|---|
| Coating of vehicles | Passenger cars | MWh/vehicle coated | 0,5–1,3 |
| Vans | 0,8–2 | ||
| Truck cabins | 1–2 | ||
| Trucks | 0,3–0,5 | ||
| Coil coating | Steel and/or aluminium coil | kWh/m2 of coated coil | 0,2–2,5f1 |
| Coating of textiles, foils and paper | Coating of textiles with polyurethane and/or polyvinyl chloride | kWh/m2 of coated surface | 1–5 |
| Manufacturing of winding wires | Wires with an average diameter > 0,1 mm | kWh/kg of coated wire | < 5 |
| Coating and printing of metal packaging | All product types | kWh/m2 of coated surface | 0,3–1,5 |
| Heatset web offset printing | All product types | Wh/m2 of printed area | 4–14 |
| Flexography and non-publication rotogravure printing | All product types | Wh/m2 of printed area | 50–350 |
| Publication rotogravure printing | All product types | Wh/m2 of printed area | 10–30 |
The associated monitoring is given in BAT 19 (b).
Annotations
Footnotes
- f1
-
The BAT-AEPL may not apply where the coil coating line is part of a larger manufacturing installation (e.g. steelworks) or for combilines.