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Division 8.2 Techniques to increase energy efficiency

United Kingdom

Original text. Later amendments are not shown.

TechniqueDescription
Advanced control systemSee Section 8.1
CHP readinessThe measures taken to allow the later export of a useful quantity of heat to an off-site heat load in a way that will achieve at least a 10 % reduction in primary energy usage compared to the separate generation of the heat and power produced. This includes identifying and retaining access to specific points in the steam system from which steam can be extracted, as well as making sufficient space available to allow the later fitting of items such as pipework, heat exchangers, extra water demineralisation capacity, standby boiler plant and back-pressure turbines. Balance of Plant (BoP) systems and control/instrumentation systems are suitable for upgrade. Later connection of back-pressure turbine(s) is also possible.
Combined cycleCombination of two or more thermodynamic cycles, e.g. a Brayton cycle (gas turbine/combustion engine) with a Rankine cycle (steam turbine/boiler), to convert heat loss from the flue-gas of the first cycle to useful energy by subsequent cycle(s).
Combustion optimisationSee Section 8.1
Flue-gas condenserA heat exchanger where water is preheated by the flue-gas before it is heated in the steam condenser. The vapour content in the flue-gas thus condenses as it is cooled by the heating water. The flue-gas condenser is used both to increase the energy efficiency of the combustion unit and to remove pollutants such as dust, SOX, HCl, and HF from the flue-gas.
Process gas management systemA system that enables the iron and steel process gases that can be used as fuels (e.g. blast furnace, coke oven, basic oxygen furnace gases) to be directed to the combustion plants, depending on the availability of these fuels and on the type of combustion plants in an integrated steelworks.
Supercritical steam conditionsThe use of a steam circuit, including steam reheating systems, in which steam can reach pressures above 220,6 bar and temperatures of > 540 °C.
Ultra-supercritical steam conditionsThe use of a steam circuit, including reheat systems, in which steam can reach pressures above 250–300 bar and temperatures above 580–600 °C.
Wet stackThe design of the stack in order to enable water vapour condensation from the saturated flue-gas and thus to avoid using a flue-gas reheater after the wet FGD.