Division 3.2 Steering System
United Kingdom
For the steering pump power the standard values [W] shown in Table 2 shall be used depending on the application in combination with correction factors:
F1Table 2
Mechanical power demand of steering pump
| Identification of vehicle configuration | Steering power consumption P [W] | ||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Number of axles | Axle configuration | Chassis configuration | Technically permissible maximum laden mass (tons) | Vehicle group | Long haul | Regional delivery | Urban delivery | Municipal utility | Construction | ||||||||||
| U+F | B | S | U + F | B | S | U + F | B | S | U + F | B | S | U + F | B | S | |||||
| 2 | 4 × 2 | Rigid lorry + (Tractor) | > 7,5 - 10 | 1 | 240 | 20 | 20 | 220 | 20 | 30 | |||||||||
| Rigid lorry + (Tractor) | > 10 - 12 | 2 | 340 | 30 | 0 | 290 | 30 | 20 | 260 | 20 | 30 | ||||||||
| Rigid lorry + (Tractor) | > 12 - 16 | 3 | 310 | 30 | 30 | 280 | 30 | 40 | |||||||||||
| Rigid lorry | > 16 | 4 | 510 | 100 | 0 | 490 | 40 | 40 | 430 | 40 | 50 | 430 | 30 | 50 | 580 | 30 | 70 | ||
| Tractor | > 16 | 5 | 600 | 120 | 0 | 540 | 90 | 40 | 640 | 50 | 80 | ||||||||
| 4 × 4 | Rigid lorry | > 7,5 - 16 | 6 | — | |||||||||||||||
| Rigid lorry | > 16 | 7 | — | ||||||||||||||||
| Tractor | > 16 | 8 | — | ||||||||||||||||
| 3 | 6 × 2/2 – 4 | Rigid lorry | all | 9 | 600 | 120 | 0 | 490 | 60 | 40 | 440 | 50 | 50 | 430 | 30 | 50 | 640 | 50 | 80 |
| Tractor | all | 10 | 450 | 120 | 0 | 440 | 90 | 40 | 640 | 50 | 80 | ||||||||
| 6 × 4 | Rigid lorry | all | 11 | 600 | 120 | 0 | 490 | 60 | 40 | 430 | 30 | 50 | 640 | 50 | 80 | ||||
| Tractor | all | 12 | 450 | 120 | 0 | 440 | 90 | 40 | 640 | 50 | 80 | ||||||||
| 6 × 6 | Rigid lorry | all | 13 | — | |||||||||||||||
| Tractor | all | 14 | |||||||||||||||||
| 4 | 8 × 2 | Rigid lorry | all | 15 | — | ||||||||||||||
| 8 × 4 | Rigid lorry | all | 16 | 640 | 50 | 80 | |||||||||||||
| 8 × 6/8 × 8 | Rigid lorry | all | 17 | — | |||||||||||||||
where:
Unloaded – pumping oil without steering pressure demand
Friction – friction in the pump
Banking – steer correction due to banking of the road or side wind
Steering – steer pump power demand due to cornering and manoeuvring.
To consider the effect of different technologies, technology depending scaling factors as shown in Table 3 and Table 4 shall be applied.
Table 3
Scaling factors depending on technology
| Factor c1 depending on technology | |||
|---|---|---|---|
| Technology | c1,U + F | c1,B | c1,S |
| Fixed displacement | 1 | 1 | 1 |
| Fixed displacement with electronical control | 0,95 | 1 | 1 |
| Dual displacement | 0,85 | 0,85 | 0,85 |
| Variable displacement, mech. controlled | 0,75 | 0,75 | 0,75 |
| Variable displacement, elec. controlled | 0,6 | 0,6 | 0,6 |
| Electric | 0 | 1,5/ηalt | 1/ηalt |
with ηalt = alternator efficiency = const. = 0,7
If a new technology is not listed, the technology ‘ fixed displacement ’ shall be considered in the simulation tool.
Table 4
Scaling factor depending on number of steered axles
| Factor c2 depending on number of steered axles | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Number of steered axles | Long haul | Regional delivery | Urban delivery | Municipal utility | Construction | ||||||||||
| c2,U+F | c2,B | c2,S | c2,U+F | c2,B | c2,S | c2,U+F | c2,B | c2,S | c2,U+F | c2,B | c2,S | c2,U+F | c2,B | c2,S | |
| 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| 2 | 1 | 0,7 | 0,7 | 1,0 | 0,7 | 0,7 | 1,0 | 0,7 | 0,7 | 1,0 | 0,7 | 0,7 | 1,0 | 0,7 | 0,7 |
| 3 | 1 | 0,5 | 0,5 | 1,0 | 0,5 | 0,5 | 1,0 | 0,5 | 0,5 | 1,0 | 0,5 | 0,5 | 1,0 | 0,5 | 0,5 |
| 4 | 1,0 | 0,5 | 0,5 | 1,0 | 0,5 | 0,5 | 1,0 | 0,5 | 0,5 | 1,0 | 0,5 | 0,5 | 1,0 | 0,5 | 0,5 |
The final power demand is calculated by:
If different technologies are used for multi-steered axles, the mean values of the corresponding factors c1 shall be used.
The final power demand is calculated by:
Ptot = Σi(PU + F * mean(c1,U +F ) * (c2i,U + F)) + Σi(PB * mean(c1,B) * (c2i,B)) + Σi(PS * mean(c1,S) * (c2i,S))
where:
Total power demand [W]
Power demand [W]
Correction factor depending on technology
Correction factor depending on number of steered axles
Unloaded + friction [-]
Banking [-]
Steering [-]
Number of steered axles [-]